High impact strength powder metal part and method for making...

C - Chemistry – Metallurgy – 22 – C

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75/163, 75/1.3

C22C 1/02 (2006.01) B22F 3/16 (2006.01) B22F 3/26 (2006.01) B32B 15/01 (2006.01) C22C 33/02 (2006.01)

Patent

CA 1297705

ABSTRACT: A copper infiltrated ferrous powder metal part infiltrated with copper or a copper alloy characterized as having after infiltration a residual uninfiltrated porosity of less than about 7 volume percent and a maximum pore size of the residual uninfiltrated porosity of less than about 125 micrometers, said porosity and pore size values being taken from a worst field of view in a functionally critical area of said metal part. Preferably, the part has an overall density of at least 7.50 g/cm3 and a diffusion depth of copper into the steel matrix of less than about 4 micrometers as determined by chemical etching or less than about 8 micrometers as determined by electron dispersive X-ray analysis (EDXA).

513811

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