High pressure laminates made with paper containing cellulose...

D - Textiles – Paper – 21 – H

Patent

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Details

D21H 27/22 (2006.01) B32B 29/06 (2006.01) D21H 13/06 (2006.01) D21H 19/34 (2006.01) D21H 27/26 (2006.01) D21H 27/36 (2006.01)

Patent

CA 2239004

A high pressure laminate is made of several layers of paper, including from bottom to top core sheets, a decor sheet and an overlay sheet. The core sheets are either composed of cellulose fibers or composed of 30 to 90 weight percent cellulose acetate fibers and 70 to 10 weight percent cellulose fibers. The core sheets are respectively coated with either a lamination polymer or a plasticizer. The decor sheet is composed of a mixture and a conventional amount of paper making dye. The mixture comprises 30 to 90 weight percent cellulose acetate fibers, 10 to 70 weight percent celluose fibers and 0 to 20 weight percent fillers. The decor sheet is coated with a plasticizer. The overly sheet is composed of cellulose fibers and is coated with a lamination polymer. Upon application of heat and pressure to the several layers a laminate is formed having thermoplastic, properties, improved postformability and a significant reduction in the release of volatile organics during formation.

L'invention concerne un stratifié haute pression à plusieurs couches de papier y compris, de l'intérieur vers l'extérieur, des feuilles d'épaisseur, une feuille de décoration et une feuille de couverture. Les feuilles d'épaisseur sont en fibres de cellulose, ou en fibres d'acétate de cellulose (30 à 90 % en poids) et en fibres de celllulose (70 à 10 % en poids). Les feuilles d'épaisseur sont revêtues respectivement d'un polymère de recouvrement en couche ou d'un plastifiant. La feuille de décoration est obtenue à partir d'un mélange et d'une quantité classique de colorant pour la fabrication du papier. Le mélange est constitué, en poids, de 30 à 90 % de fibres d'acétate de cellulose, de 10 à 70 % de fibres de cellulose et de 0 à 20 % de matériaux d'apport. La feuille de décoration est revêtue d'un plastifiant. La feuille de couverture est constituée de fibres de cellulose et revêtue d'un polymère de recouvrement en couche. Suite à une application de chaleur sous pression aux différentes couches susmentionnée, on obtient un stratifié offrant des propriétés thermoplastiques, un meilleur potentiel de postformage et une réduction importante de la libération des matériaux organiques volatils en cours de formation.

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