High strength fibers of stereoregular polystyrene

D - Textiles – Paper – 01 – F

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18/579

D01F 6/22 (2006.01) D01D 5/06 (2006.01) D01F 6/56 (2006.01)

Patent

CA 1335030

The invention is a crystalline fiber comprising syndiotactic polystyrene, or a mixture. Preferably the fiber is a high strength fiber isotactic polystyrene and syndiotactic polystyrene wherein the fiber is monoaxially oriented, has a tensile strength of 10,000 psi or greater, and a modulus of 1,000,000 psi or greater. In another aspect the invention is a process for the preparation of fibers of syndiotactic polystyrene, or a mixture of isotactic polystyrene and syndiotactic polystyrene which comprises: A. contacting syndiotactic polystyrene, or a mixture of isotactic polystyrene and syndiotactic polystyrene with a solvent for the polystyrene at elevated temperatures under conditions such that a homogeneous solution is formed which has sufficient viscosity to be extruded; B. extruding the solution through an orifice to form a fiber at elevated temperatures; C. quenching the fiber by passing the fiber through one or more zones under conditions such that the fiber solidifies; D. removing the solvent for the polystyrene from the fiber; and E. cooling the fiber to ambient temperature. In the embodiment where it is desirable to prepare high strength fibers, the fibers are further exposed to the following process steps: F. heating the fiber to a temperature above the glass transition temperature of the polystyrene; G. redrawing the fiber to elongate the fiber, maximize crystallinity, and induce monoaxial orientation of the polystyrene in the fiber.

605352

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