High strength, heat- and corrosion-resistant ceramic...

C - Chemistry – Metallurgy – 04 – B

Patent

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261/24, 6/45, 31

C04B 35/01 (2006.01) B22C 1/00 (2006.01) C04B 33/132 (2006.01) C04B 35/622 (2006.01) C09K 8/80 (2006.01) E21B 43/267 (2006.01)

Patent

CA 2329834

The present invention describes a method for producing bulk, particulate high crush strength, and inert ceramic materials with a quasi-spherical shape prepared from raw oxide residues. These oxide residues are produced from the regeneration of spent acids based on a pyro-hydrolysis process, and/or as by-products from mineral processing and ore beneficiation operations. The final solid granules are obtained from the thermal treatment of previous raw oxide residues by several ceramics processing routes. These routes use common granulation processes well known in the ceramics industry. The final solid particles which exhibit both a high crushing strength, a low density, an elevated corrosion resistance in both brines, and acidic media, high indicia of sphericity and roundness are extremely suitable to be used in numerous industrial applications requiring inert and crush resistant quasi-spherical granules. Among these applications, owing to their excellent mechanical, thermal properties, and chemical inertness the granules can be used competitively as propping agent in the oil well production, and in a lesser extend due to their refractory behaviour as foundry sands in the metallurgical industry.

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