Improved electrode for high current density plasma arc torch

B - Operations – Transporting – 23 – K

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B23K 35/22 (2006.01) B23K 10/00 (2006.01) H05H 1/34 (2006.01)

Patent

CA 2136203

The diameter of a hafnium insert (44) press fit into the bottom end of a cop- per electrode (42) varies as a function of the level of a current carried by the elec- trode. The diameter is the minimum necessary to support emission at that currentlevel while also protecting the copper body against attack by the arc. The insert (44) is generally circular and preferably extends completely through the bottom wall (42g) to a circulating flow of cooling water at a hollow interior (48) of the electrode. The bottom wall includes an annular recess (42d) in a portion of the copper wallsurrounding the insert. A coolant tube (56) extends into the recess in a spaced rela- tionship to provide a high flow velocity of the coolant over the interior rear surface of the electrode.

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