Insulation piercing connector with perforable insulative...

H - Electricity – 01 – R

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26/31, 339/29.8

H01R 4/24 (2006.01) H01R 43/00 (2006.01)

Patent

CA 1076670

CONNECTOR WITH PERFORABLE INSULATIVE LINDER AND METHODS OF FABRICATING SAME Abstract of the Disclosure An open-ended, B-wire type of deformable connector has a thin, perforable insulative liner secured to the inner surface of the inner one of a pair of telescopically coaxially disposed metallic sleeves in accordance with several preferred liner assembly methods. The liner is positioned so as to overlie the distal ends of an array of insulation-piercing protuberances formed in the inner sleeve, and to extend con- tinuously in both the circumferential and longitudinal direc- tions at least to the perimeter of the array. During assembly, while the inner sleeve is being fabricated out of strip stock in a progressive manner, each liner in the form of a section of thin, plastic film stock is positioned on and firmly secured (such as by pressure bonding) to the partially fabrica- ted planar sleeve section along at least the solid wall border regions thereof (surrounding the array of protuberances). As such, the assembled liner not only remains taut in the axial direction while overlying the distal ends of the protuberances of the fabricated sleeve, but presents no peripheral edge obstruction to inserted conductors, particularly at the open end of the composite connector as assembled. The preferred methods of assembling the liners are also advantageously conducive to high volume, automated manufacture, at minimal cost, as such assembly may be carried out sequentially with the work functions normally performed on the strip stock from which the inner sleeves are fabricated.

254411

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