H - Electricity – 01 – M
Patent
H - Electricity
01
M
319/51
H01M 4/66 (2006.01) H01M 4/64 (2006.01) H01M 4/80 (2006.01) H01M 4/96 (2006.01) H01M 6/14 (2006.01)
Patent
CA 1155916
D-22968 INTEGRATED CARBON/INSULATOR STRUCTURE AND METHOD FOR FABRICATING SAME ABSTRACT OF THE DISCLOSURE A thin, integrated carbon/insulator structure, and a method for fabricating same, for use in a primary electrochemical cell. A quantity of a wet carbon slurry material including a mixture of carbon black, water and/or isopropyl alcohol, and a binder such as finely- divided "Teflon" (trade mark) in suspension is deposited onto a porous fiberglass substrate and rolled to a prescribed thickness. The rolling operation causes a portion of the slurry material to diffuse into the surface of the porous fiberglass substrate and per- manently adhere to and unite with a surface portion of the fiberglass substrate in an integrated, inter- locking fashion. The fiberglass substrate having the layer of carbon slurry material integrated therewith is then dried to cause the layer of carbon slurry material to dry and shrink to the form of a layer of carbon plaque having a network of cracks produced therethrough in a random pattern as a result of the shrinkage during drying. The layer of carbon plaque at this stage re- presents an aggregation of porous carbon globules. The layer of carbon plaque is re-rolled to close cracks at the upper surface of the layer while simultaneously establishing a desired thickness for the layer. After curing the above arrangement to increase adherence of the carbon globules to each other and to the fiber- glass substrate, an integrated carbon/insulator struc- ture of a desired size and configuration for use in a primary electrochemical cell can be cut out from the abovedescribed arrangement.
379105
Barnes John E.
Goebel Franz
Mchugh William T.
Gte Products Corporation
R. William Wray & Associates
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