Layered heater system having conductive overlays

H - Electricity – 05 – B

Patent

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H05B 3/28 (2006.01)

Patent

CA 2658123

A layered heater (20) includes a resistive layer (26) defining a resistive circuit pattern having at least one bend portion (32). A conductive overlay (36) is provided on at least one of a top surface (38) and a bottom surface (40) of the bend portion (32) to alleviate the current crowding effect, thereby protecting the electric circuit from premature failure. Methods of manufacturing the layered heater are also disclosed. The overlay may be formed on the bend portion after the resistive layer is formed. The overlay may also be formed on a substrate or a dielectric layer that supports the resistive layer before the resistive layer is formed.

L'invention concerne un système chauffant multicouche (20) comprenant une couche résistive (26) définissant un motif de circuit résistif présentant au moins une partie recourbée (32). Un revêtement conducteur (36) est appliqué sur une surface de dessus (38) et/ou une surface de dessous (40) de la partie recourbée (32) dans le but de réduire l'effet d'accumulation de courant et protéger ainsi le circuit électrique d'une défaillance prématurée. L'invention concerne également des procédés de fabrication du système chauffant multicouche. Le revêtement conducteur peut être appliqué sur la partie recourbée après formation de la couche résistive. Le revêtement conducteur peut également être appliqué sur un substrat ou une couche diélectrique servant de support à la couche résistive après sa formation.

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