Liquid crystal fiber-reinforced polymer composite and...

C - Chemistry – Metallurgy – 08 – L

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31/105, 18/780

C08L 1/00 (2006.01) B29C 47/00 (2006.01) C08L 69/00 (2006.01) C08L 79/08 (2006.01) C08L 101/00 (2006.01)

Patent

CA 1276449

ABSTRACT Novel self-reinforced polymer composites of a base polymer with a melt processable liquid crystal polymer are prepared according to this invention. The base polymer is a flexible chain polymer, e.g. a conventional thermoplastic. Poly- carbonate is a particularly suitable base polymer. The liquld crystal polymer is melt processable, that is, it has a melting point and exhibits aniso- tropic properties in the melt phase. Wholly aromatic copolyesters are particularly suitable. Mixing is carried out at a temperature at which both the base polymer and the liquid crystal are melt processable, i.e., at a temperature at which the base polymer flows readily and the liquid crystal polymer is above its melting point. The products of this invention comprise about 2 to 20 percent by weight of liquid crystal polymer, which is in the form of essentially unidirectionally oriented continuous fibers primarily in the range of about 1 to 10 micrometers in diameter, distri- buted in a matrix of the base polymer. The polymer composites of this invention have high tensile strength in both the fiber direction and the trans- verse direction, and also have high modulus, satis- factory elongation, good impact strength, and good high temperature properties.

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