Low temperature expandable vermiculite and intumescent sheet...

C - Chemistry – Metallurgy – 08 – L

Patent

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6/153, 6/219, 40

C08L 101/00 (2006.01) C04B 14/20 (2006.01) C04B 26/02 (2006.01) D21H 13/36 (2006.01) D21H 13/44 (2006.01) F01N 3/28 (2006.01)

Patent

CA 2028219

ABSTRACT OF THE DISCLOSURE A method of decreasing the expansion temperature and improving the expansion characteristics of vermiculite ore comprising subjecting vermiculite ore containing interlamellar cations to a potassium nitrate solution for a time interval sufficient to ion-exchange interlamellar cations within said ore with potassium ions. Subsequent to this ion exchange the low temperature expandable vermiculite may be expanded by heating in an oven, or incorporated in an intumescent material and heat expanded in situ, or expanded by other heating means. An intumescent sheet is provided which may be used for mounting automotive catalytic converter monoliths comprising an unexpanded vermiculite produced by the method of the invention; an inorganic fibrous material; and a binder. -19-

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