Low viscosity polymer polyols with improved dispersion...

C - Chemistry – Metallurgy – 08 – F

Patent

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Details

C08F 283/06 (2006.01) C08F 212/10 (2006.01) C08F 283/00 (2006.01) C08F 291/08 (2006.01) C08G 18/63 (2006.01)

Patent

CA 2130414

The present invention provides polymer polyols and a method for preparing polymer polyols which have (1) exceptional dispersion stability, especially at high styrene contents, and (2) substantially smaller particle sizes than polymer polyols having equivalent viscosity. In a preferred embodiment of the present invention, a first reaction product is obtained by feeding the following materials to a first continuous reactor in the presence of a free radical initiator or catalyst: (a) less than about 50 wt% of a total monomer proportion or monomer mixture, preferably comprising styrene/acrylonitrile at a ratio preferably greater than about 50/50 wt%; (b) at least about 50 wt% of a total base polyol proportion; (c) a majority of a precursor stabilizer; and, (d) a polymer control agent (PCA). The product from this first reaction then is again fed through a continuous reactor, which may be the same as the first reactor, along with additional initiator, at least about 50% of the total monomer proportion, and, optionally, any balance of the total base polyol proportion, precursor stabilizer, and PCA. The product from this second reactor is a high stability, low viscosity polymer polyol.

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