Making insulation-piercing, slotted beam electrical connectors

B - Operations – Transporting – 21 – D

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B21D 53/00 (2006.01) B21D 28/06 (2006.01) B21D 53/36 (2006.01) H01R 43/16 (2006.01)

Patent

CA 1080451

MAKING INSULATION-PIERCING, SLOTTED BEAM ELECTRICAL CONNECTORS ABSTRACT An insulation-piercing, slotted beam electrical connector which includes a base portion with at least one bifurcated beam extending therefrom with opposing adjacent free end portions of the furcations defining a slot for receiving an electrical conductor therebetween is constructed with the furcations in an initial open position spaced apart at least a predetermined distance. Forces are applied to the furcations to move the free end portions toward each other to form a conductor-receiving slot therebetween of predetermined width characteristics, after which the connector is subjected to heat-treatment. For some uses of these kinds of connectors, it may also be desirable to form the surfaces which define the conductor-receiving slot to a predetermined configuration and to coat or plate selected portions of the furcations. In these instances selected surfaces of the furcations are configured and coated or plated preferably while the furcations are in the open position. -i-

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