Manufacturing methods and systems for rapid production of...

G - Physics – 05 – B

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G05B 19/4099 (2006.01) G07C 3/14 (2006.01) H04R 25/02 (2006.01)

Patent

CA 2685458

A method of manufacturing an in-the-ear shell, comprising the steps of: automatically generating a first three-dimensional digital model of a surface that describes a shape of an ear canal of a subject as a 2-manifold surface having zero or nonzero functional boundary, from captured three-dimensional data; generating a second three-dimensional digital model of a thickened in-the-ear shell from the first three-dimensional digital model; printing the second three-dimensional digital model as an in-the-ear shell; and performing quality assurance by comparing at least two of the first three-dimensional digital model, the second three-dimensional digital model and a third three-dimensional digital model derived from the printed in-the- ear shell.

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