Metal powder layered apparatus for downhole use

B - Operations – Transporting – 22 – D

Patent

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Details

B22D 23/06 (2006.01) E21B 47/01 (2006.01) B23K 15/00 (2006.01)

Patent

CA 2600233

A method for manufacturing a downhole tool includes obtaining a three- dimensional model of the downhole tool; converting the three-dimensional model of the downhole tool into a model having a plurality of two-dimensional layers; and building the downhole tool, layer-by--layer, by melting a metal powder or an alloy powder using an electron beam based on the model having a plurality of two-dimensional layers. A downhole tool manufactured by a process includes obtaining a three-dimensional model of the downhole tool; converting the three--dimensional model of the downhole tool into a model having a plurality of two-dimensional layers; and building the downhole tool, layer-by-layer, by melting a metal powder or an alloy powder using an electron beam based on the model having a plurality of two- dimensional layers.

Un procédé de fabrication d'outil de fond de trou comprend les étapes qui suivent. L'obtention d'un modèle tridimensionnel dudit outil; la conversion du modèle tridimensionnel d'outil de fond de trou en un modèle présentant de multiples couches bidimensionnelles; et la fabrication de l'outil, couche par couche, par fusion de poudre métallique ou de poudre alliée au moyen d'un faisceau d'électrons, en fonction du modèle présentant de multiples couches bidimensionnelles. Un outil de fond de trou fabriqué par le procédé comprend les étapes qui suivent. L'obtention d'un modèle tridimensionnel dudit outil; la conversion du modèle tridimensionnel de l'outil de fond de trou en un modèle présentant de multiples couches bidimensionnelles; et la fabrication de l'outil, couche par couche, par fusion de poudre métallique ou de poudre alliée au moyen d'un faisceau d'électrons, en fonction du modèle présentant de multiples couches bidimensionnelles.

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