Metallocene catalysts for polymerization of olefins

C - Chemistry – Metallurgy – 07 – F

Patent

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260/426, 402/640

C07F 7/00 (2006.01) C08F 4/64 (2006.01) C08F 10/00 (2006.01) C08F 4/619 (2006.01) C08F 4/6192 (2006.01) C08F 4/639 (2006.01) C08F 4/6392 (2006.01)

Patent

CA 2027123

This invention uses a new method of producing ionic metallocene compounds. These compounds are useful as catalysts for polymerization of olefins, primarily propylene. This method uses an ionizing agent which ionizes the neutral metallocene compound. The ionizing ionic compound does not contain an active proton and contains a carbonium, oxonium or sulfonium cation. The anion of the ionizing ionic compound is not coordinated or is only loosely coordinated to the metallocene cation and is chemically unreactive with the metallocene cation. One such compound is triphenylcarbenium tetrakis(pentafluorophenyl)boronate. The process of making catalysts with this invention produces catalysts having high activity and does not produce by-products which can inhibit catalyst activity. This new synthesis is a clean reaction which does not produce a Lewis base. The process generates active catalysts by removing a methyl anion from a group IV metallocene derivative.

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