Method and apparatus for determining liquid level

G - Physics – 01 – F

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G01F 23/28 (2006.01) G01F 23/296 (2006.01) G01F 23/68 (2006.01)

Patent

CA 1121501

ABSTRACT An ultrasonic level measuring system is disclosed for determining by a time-ratioing technique the level of a liquid within a storage tank. An instrument sensor assembly, including a waveguide formed of a tensioned, ferromagnetic wire having a low thermoplastic coefficient is vertically sup- ported within a storage tank containing a liquid. The waveguide is positioned to span both the tank liquid and vapor spaced. Two permanent magnets are positioned in close proximity to the waveguide at a known dimensional separat- ion which defines the calibration span of the system. The waveguide and magnets are housed in a protective shield which acts as a process barrier and which is convoluted over a substantial portion of its length allowing the instrument sensor assembly to be easily transported and installed. A float housing a permanent magnet is positioned concentrically about the instrument sensor assembly to rise and fall with the liquid level. An ultrasonic trans- ducer is formed of a field coil wrapped about a section of permanently magnet- ized, magnetostrictive wire. The magnetostrictive wire is butt welded to the top end of the waveguide. The field coil is excited by a current pulse intro- ducing a torsional ultrasonic pulse into the waveguide. As the ultrasonic pulse passes each of the three magnets (i.e., the top, float and bottom mag- nets), a low level voltage pulse is generated across the waveguide. The voltage pulses are detected and amplified by sensing circuitry and coupled to a signal processing unit. The processing unit produces an output signal indicative of the liquid level by ratioing the time interval between the float and bottom magnets to the time interval between the top and bottom magnets. The resulting ratio is scaled by being multiplied by the known distance between the top and bottom magnets, (i.e., the system span) to produce a measure of the liquid level in the tank.

327101

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