Method for forming a thermal barrier coating

C - Chemistry – Metallurgy – 23 – C

Patent

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C23C 14/58 (2006.01) C23C 14/16 (2006.01)

Patent

CA 2604570

Method including providing a nickel aluminide intermetallic overlay coating (24) on a superalloy substrate (22) and growing a controlled aluminum oxide on the overlay coating. The overlay coating is pre-oxidized to promote the growth of predominantly alpha phase alumina scale (28). The pre-oxidizing conditions may include heating the coated substrate to 1121 °C for two to eight hours under vacuum. The pre-oxidized overlay coating may be used as an environmental coating or as a bond coat for a thermally insulating ceramic barrier coating (26).

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