Method for making bicomponent fibers

D - Textiles – Paper – 01 – F

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D01F 8/06 (2006.01) D01F 8/14 (2006.01)

Patent

CA 2067398

2067398 9202669 PCTABS00010 A method is disclosed for making thermoplastic bicomponent fibers by contacting under thermally bonding conditions (a) a first component being at least one high performance thermoplastic polymer, such as PET, PBT, nylon or the like, and (b) a second component which is olefinic and which forms at least a portion of the fiber's surface characterized by (b) including at least one grafted linear ethylene polymer having pendant succinic acid or succinic anhydride groups; whereby the fiber is dyeable. The bicomponent fibers made by this process can be in a variety of shapes (e.g., round, oval, trilobal, flat, or hollow) and configurations (e.g., symmetrical sheath/core or side-by-side or asymmetrical crescent/moon). The succinic acid or succinic anhydride groups are provided by grafting, respectively, maleic acid or maleic anhydride onto the linear ethylene polymers especially by a process wherein the grafting is done in a twin-screw, co-rotating extruder with the maleic acid or maleic anhydride being injected into a pressured zone of the extruder. The acid containing grafted linear ethylene polymer or polymer blends are dyeable in contradistinction to ungrafted linear ethylene polymers.

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