Method for manufacturing a near net-shape mold

B - Operations – Transporting – 23 – P

Patent

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B23P 17/00 (2006.01) B21D 37/20 (2006.01) B23P 15/24 (2006.01) B29C 67/00 (2006.01)

Patent

CA 2403159

A method for manufacturing a near net-shape mold from a weldable material, including creating a computer model of a mold portion (30, 32), analytically sectioning the computer model of the mold portion into a plurality of mold zones (22), generating mold zone cutting paths for a cutting machine to follow, cutting the weldable material into plurality of mold zones, generating surface profile cutting paths for a cutting machine to follow, machining surface profiles into the mold zones, assembling the mold zones by placing the mold zones side-by-side, generating welding paths for an electron beam welding a machine to follow, and welding the mold zones together.

L'invention concerne un procédé de fabrication d'un moule de grande précision dimensionnelle pour un matériau soudable, comprenant les étapes suivantes : créer un modèle informatique d'une partie de moule (30, 32) ; diviser de manière analytique le modèle informatique de la partie de moule en une pluralité de zones de moule (22) ; façonner sur ces zones des passages de coupe pour une machine à découper ; couper le matériau soudable en une pluralité de zones de moule ; façonner sur les profils de surface des passages de coupe pour une machine à découper ; usiner les profils de surface des zones de moule ; assembler les zones de moule en les plaçant côte à côte ; façonner des lignes de soudure pour une machine à souder par bombardement électronique ; souder les zones de moule ensemble.

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