Method for producing a variable density, corrugated...

B - Operations – Transporting – 32 – B

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B32B 3/28 (2006.01) D04H 1/74 (2006.01) D04H 11/04 (2006.01) D04H 13/00 (2006.01) E04C 2/34 (2006.01) E04B 1/76 (2006.01)

Patent

CA 2296878

A method for forming a corrugated bonded fiberfill structure having pleats, a first surface defined by crests of at least some of the pleats and a second surface defined by bases of at least some of the pleats, comprises the steps of lapping at least one fibrous web formed from first fibers and second fibers in alternating directions to form alternating pleats, with adjoining pleats being spaced apart from each other to form a corrugated fibrous web varying in density between the first and second surfaces; and bonding the pleats of said corrugated fibrous web.

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