Method for producing polypropylene resin article having skin...

B - Operations – Transporting – 32 – B

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B32B 5/18 (2006.01) B29C 43/20 (2006.01) B29C 44/14 (2006.01)

Patent

CA 2053194

The present invention provides a multi-layer molded article which is made of a polypropylene resin body and a skin material lined with a foamed layer. The article has a good appearance and is produced using upper and lower molds which have a cavity therebetween. A specific cavity clearance is freely set between the molds, a skin material lined with a foamed layer is placed between the upper and lower molds, and a molten polypropylene resin containing a chemical blowing agent is supplied through a resin melt conduit into the lower mold when the cavity clearance (t) is between (C + 15) mm and (C + 50) mm where "C" is a thickness of the skin material lined with the foamed layer, lowering the upper mold at a specific rate and pressing the molten resin at specific pressure to fill the cavity with the molten resin to complete molding of a body of the resin, pressing the body for a certain time after completing molding to form a skin layer, lifting up the upper mold to decrease compression pressure of the skin material lined with the foamed layer to a pressure lower than a blowing pressure of the polypropylene resin to form and solidify a foamed body, and again lowering the upper mold to apply a certain pressure on a molded article and cooling the article in the molds.

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