Method for the uphill casting of cast pieces in sand dies...

B - Operations – Transporting – 22 – D

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Details

B22D 27/15 (2006.01) B22D 15/02 (2006.01) B22D 27/04 (2006.01)

Patent

CA 2403952

This invention relates to a method for uphill casting in sand molds with high- resin casting cores or especially casting cores containing binders, and with directed solidification of metallic castings that have at least one cavity. In particular, these are prototypes of engine blocks or cylinder heads, for example for internal combustion engines that are provided with a cavity through which coolant water flows. To provide for low-turbulence flow of the liquid molten metal during the deaeration of the casting mold, the casting mold (1) with at least one feeder head (24) is connected through a casting system (22) to an infeed funnel (23), and the molten metal it contains is displaced by gravity through the casting system (22) into the casting mold (1), with the cavity (11') in the molten metal being subjected after the filling to reduced pressure that is greater than the pressure of the core gases formed in the core. This eliminates the hindrance to filling the mold from air pockets in the mold. At the same time, dense and pore-free, mechanically strong cast parts are produced by the method.

L'invention concerne un procédé de coulée continue dans des moules en sable à noyaux de coulée résineux et contenant notamment des liants et à solidification dirigée de pièces métalliques coulées, qui comprennent au moins une cavité. Ces pièces constituent notamment des prototypes de blocs moteurs ou de culasses de cylindre par ex. pour moteurs à combustion interne, comportant une cavité parcourue par de l'eau de refroidissement. Afin d'assurer un écoulement peu turbulent de la matière métallique liquide en fusion pendant la ventilation du moule de coulée, le moule de coulée (1) muni d'au moins une masselotte (24) est relié par l'intermédiaire d'un système de coulée (22) à un entonnoir de coulée (23) et la matière métallique en fusion qui y est contenue est déplacée sous l'effet de la force de gravité par le système de coulée (22) dans le moule (1). Après remplissage, la cavité (11') dans la matière métallique en fusion est sollicité par une dépression supérieure à la pression des gaz produits dans le noyau. Il n'est dès lors plus nécessaire de remplir le moule de coussins d'air. Ce procédé permet simultanément de produire des pièces moulées compactes et sans porosité, résistantes sur le plan mécanique.

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