Method of forming a composite panel

E - Fixed Constructions – 04 – B

Patent

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E04B 1/16 (2006.01) B28B 19/00 (2006.01) B28B 23/02 (2006.01)

Patent

CA 2369874

A method of forming a composite panel with a facade comprising a planar arrangement of thin discrete facers on a body of structural backing material. The method comprises the steps of providing a horizontal casting bed, providing a plurality of facers each with chamfers at corners between side-rear and end- rear walls, arranging the facers in abutting relationship atop the casting bed and in a selected pattern in a face down planar configuration so that the chamfers on the facets open upwardly and define narrow elongated sealant channels at joints between contiguous facets. Depositing a sealant in the channels and pouring concrete as a structural backing material atop the facets, the rear surfaces of the facets and the concrete adhering to form a composite panel.

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