Method of injection molding of microcellular material and...

B - Operations – Transporting – 29 – C

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B29C 44/00 (2006.01) B29C 45/00 (2006.01) B29C 47/58 (2006.01)

Patent

CA 2480025

There is described a system for producing injection-molded microcellular material, comprising: an extruder having an outlet at an outlet end thereof designed to release a non-nucleated, homogeneous, fluid, single-phase solution of a polymeric material and a blowing agent; a molding chamber having an inlet; and a nucleating pathway having a receiving end in fluid communication with the extruder outlet and a releasing end in direct fluid communication with the molding chamber inlet, wherein the system is constructed and arranged to subject the solution to a pressure drop at a rate sufficient to cause nucleation while passing the solution through the nucleating pathway into the molding chamber. The system may be used in a method of producing injection molded microcellular articles, which is also described.

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