Method of insert molding with web placed in the mold

H - Electricity – 01 – R

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H01R 43/26 (2006.01) B29C 45/14 (2006.01) H01H 11/00 (2006.01) H01R 43/24 (2006.01)

Patent

CA 2037334

METHOD OF INSERT MOLDING WITH WEB PLACED IN THE MOLD ABSTRACT OF THE DISCLOSURE A method of making a plastic terminal connector having a metal terminal set embedded therein is provided in which the conductive contact members of the terminal set are electrically isolated from each other prior to the injection molding process. There is provided a three-plate mold base which is formed of a lower movable mold plate, an intermediate mold plate, and an upper stationary mold plate, The upper mold plate includes a plurality of punches which extends through the spring- biased intermediate mold plate so as to cut a metal terminal set to form a plurality of individual conductive contact members when it is closed. The cutting operation is performed prior to the injection molding process as an integral part of loading the metal terminal set into the lower mold plate.

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