C - Chemistry – Metallurgy – 04 – B
Patent
C - Chemistry, Metallurgy
04
B
25/126
C04B 33/28 (2006.01) C04B 35/101 (2006.01) C04B 38/10 (2006.01)
Patent
CA 1098292
-1- ABSTRACT A foamed insulating refractory shape is made by: (1) preparing a slip of water, deflocculating agent, refractory aggregate, at least 7.5% by weight cement, and, optionally, clay; (2) forming a foam of water, foaming agent, and air having a density not over about 80 g/l (5 lbs per cubic foot); (3) admixing the slip and the foam to form a foamed slurry with a viscosity between 1000 and 30, 000 centipoises, the amount of water in the slip being adjusted to yield the desired viscosity in the foamed slurry, (4) pouring the foamed slurry into molds; (5) curing the pieces so formed at a temperature not over about 22°C (about 72°F) for about 16 to 24 hours; (6) drying the pieces at a temperature not over about 93°C (about 200°F); and (7) firing the pieces. The method of this invention produces insulating refractory shapes with higher strength-to-weight ratios than those produced by prior art methods.
319632
Kaiser Aluminum & Chemical Corporation
Osler Hoskin & Harcourt Llp
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