Method of making ceramic composite articles with shape...

C - Chemistry – Metallurgy – 04 – B

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C04B 35/65 (2006.01) B28B 7/34 (2006.01) C04B 35/58 (2006.01)

Patent

CA 1309574

-56- ABSTRACT OF THE DISCLOSURE A method for producing a self-supporting ceramic com- posite body having a negative pattern which inversely repli- cates the positive pattern of a parent metal precursor hav- ing thereon a positive pattern section which is emplaced in conforming engagement with a bed of conformable filler. The parent metal precursor, which also has a non-replicating section, is melted and reacted with an oxidant to form a polycrystalline oxidation reaction product which grows pri- marily only from the positive pattern section of the parent metal precursor and through the filler. The molten parent metal is drawn through the growing polycrystalline material and oxidized at the interface between the oxidant and previ- ously formed oxidation reaction product. The reaction is continued for sufficient time to at least partially embed the filler within the oxidation reaction product and form the ceramic composite body containing a negative pattern which inversely replicates the positive pattern of the par- ent metal precursor.

542270

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