Method of manufacturing aromatic isocyanates

C - Chemistry – Metallurgy – 07 – C

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23/391, 260/456

C07C 119/048 (1980.01)

Patent

CA 1078861

ABSTRACT OF THE INVENTION The reaction of aromatic amines with phosgene takes place in the mixing zone of a plug flow reactor to form both the product isocyanate as well as the intermediate carbamyl chloride. The aromatic amine dissolved in an inert diluent is fed to the center portion of the plug flow reactor while the phosgene is fed to the annular space. The reactor is designed so as to elimi- nate back-mixing at the feed zone and thus to avoid reaction of any in turn undesirable by-products such as urea and tar. Cold phosgene that is fed into the annular space cools the wall sufficiently to inhibit the reaction to PDI. By heating the wall such as with the installation of a heating jacket to counteract the cooling effect of phosgene, the wall of the reactor is main- tained above 90°C. and thus any solid carbamyl chloride that migrates to the wall is reacted to the isocyanate, eliminating pluggage of the reactor from solids build-up.

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