Method of manufacturing industrial textiles by minimizing...

D - Textiles – Paper – 03 – D

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D03D 49/00 (2006.01) D03D 23/00 (2006.01) D21F 1/10 (2006.01) D21F 7/08 (2006.01)

Patent

CA 2673846

A wide variety of industrial fabric structures, each of which previously utilized differing warp yam materials, cross-sectional areas and shapes from the others, can now be woven using as few as one but no more than four warp sizes, material compositions, cross--sectional shapes and meshes by careful initial selection of that warp material, and by subsequent adjustment of the cross-sectional area, shape, material composition and knocking (number of yarns per unit length) of the weft yarns in combination with the basis weight of the product to be manufactured using the fabric. Single and multiple layer fabric structures, requiring either single or multiple beam loom arrangements configured for weaving fabrics according to patterns requiring integer multiples of 2, 3, 4, 6, 8, 12, 16 and 24 sheds, or other numbers of sheds, can thus be made from a single warp "platform" thereby greatly reducing loom set up and material requirements and thus optimize fabric production.

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