Method of producing multi-focal contact lenses using a mold...

B - Operations – Transporting – 29 – D

Patent

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B29D 11/00 (2006.01) B29C 45/14 (2006.01)

Patent

CA 2574431

A method of producing multi-focal contact lenses using a mold insert. The lenses are formed between first and second intermediate mold halves formed by injection molding. A power insert to be used in an injection mold is plated with a NiP coating. The plated insert is cut with a computer controlled mono-crystalline diamond cutter to generate a power insert having complex geometric forms. A plurality of the first contact lens mold halves are formed in an injection mold with the power insert. A plurality of the second contact mold halves are formed in an injection mold. A multi-focal contact lens is molded between the first and second mold halves with a polymerizable composition. The contact lens has at least two optical powers formed therein.

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