Method of producing soi devices

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H01L 21/265 (2006.01) C30B 13/00 (2006.01) H01L 21/20 (2006.01) H01L 21/324 (2006.01)

Patent

CA 1259426

-14- METHOD OF PRODUCING SOI DEVICES Abstract Disclosed are methods that result in substantial improvement of silicon- on-insulator (SOI) device manufacture. We have discovered that carbon can be advantageously used as a wetting agent in the melting-recrystallization (MR) method of producing SOI wafers. We have also found that contacting the wafer (typically subsequent to the formation thereon of a poly-Si layer on a SiO2 layer but prior to the completion of formation of a SiO2 cap layer on the poly-Si layer) with an atmosphere that comprises a wetting agent containing molecular species (e.g., CH4, NH3), with the wafer at an appropriate elevated (e.g., 500- 900°C) temperature, can reliably result in recrystallized Si films of high quality. Furthermore, we have discovered the existence of a previously unknown parameter regime (low thermal gradient across the resolidification front, typically no more than about 4°C/mm) for the MR process that can result in a highly perfect (?min of 3%, subboundary spacing of about 50 µm, misalignment across subboundaries of the order of 0.1°) resolidified Si layer. Devices can be fabricated directly in this layer, or the layer can be used as seed substrate for the growth of a "thick" epitaxial Si layer of the type useful for the fabrication of high voltage semiconductor devices.

543273

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