Method of rapid insert backing

B - Operations – Transporting – 29 – D

Patent

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Details

B29D 11/00 (2006.01) G02B 3/00 (2006.01)

Patent

CA 2586293

Manufacturing a reflex insert tool includes the steps of assembling optical pins in a bundle, and inserting same into a mold clamp assembly. The mold clamp assembly is placed into a vat, wherein an electroformed skin is developed which in turn is removed from the bath. A cold spraying technique is utilized applying a build up of material on the back surface of the electroformed skin. The back surface of the reflex insert is then machined and through wire EDM, configured to a desired shape and thereafter ready for insertion into a tool for injection molding plastic parts therefrom.

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