Methods for fabricating composite structures having mounting...

B - Operations – Transporting – 22 – D

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B22D 19/00 (2006.01) F01D 25/24 (2006.01)

Patent

CA 2610117

Methods for fabricating a composite structure having at least one mounting flange involving providing a composite structure forming tool (74) having a first endplate (72) and a second endplate (84), fabricating a fan casing (16) about the tool (74), the fan casing (16) having at least one mounting flange preform (78) circumferentially oriented thereabout, placing at least one extended flange shoe (70, 82) having a first side (69) and a second side (71) circumferentially about the fan casing (16) so that the first side (69) lies adjacent to the first endplate (72), removeably coupling the first endplate (72) to the first extended flange shoe (70, 82), placing at least one flange shoe (80, 90) circumferentially about the fan casing (16) adjacent to the second end (71) of the extended flange shoe (70, 82), removeably coupling the flange shoe (80, 90) to the extended flange shoe (70, 82) to form a cavity (92) about the mounting flange preform (78), and curing the fan casing (16) having the at least one mounting flange preform (78) to obtain a composite structure having at least one mounting flange.

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