Moldable composite material and method of producing same

B - Operations – Transporting – 32 – B

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B32B 27/36 (2006.01) B32B 5/06 (2006.01) B32B 5/12 (2006.01) B32B 5/26 (2006.01) B32B 7/08 (2006.01) B32B 7/12 (2006.01) B32B 15/04 (2006.01) B32B 27/32 (2006.01) D02G 3/00 (2006.01) D04H 3/10 (2006.01) D04H 3/12 (2006.01) D04H 13/00 (2006.01) B60R 13/02 (2006.01)

Patent

CA 2432986

A composite textile includes a batting layer, a cushion layer, and a face fabric. The batting layer has high melt temperature and low melt temperature fibers. The cushion layer is needled to the batting layer. The face fabric is bonded to the cushion layer by an adhesive. The face material/cushion layer/batting layer is heat set and rolled onto a roll for use in forming composite parts. The composite textile is more readily recyclable when the bating layer, the cushion layer, the adhesive, and the face material are all formed completely from material of the same chemical nature, such as polyolefin, polyester, or the like.

Cette invention se rapporte à un textile composite qui contient une couche d'ouate, une couche de matelassage et un tissu d'endroit. La couche d'ouate comporte des fibres à température de fusion élevée et à température de fusion basse. La couche de matelassage est piquée sur la couche d'ouate. Le tissu d'endroit est collé à la couche de matelassage par un adhésif. Le tissu d'endroit/la couche de matelassage/la couche d'ouate est thermodurci et enroulé en un rouleau pouvant être utilisé pour former des pièces composites. Ce textile composite est plus facilement recyclable, lorsque la couche d'ouate, la couche de matelassage, l'adhésif et le tissu d'endroit sont tous complètement formés à partir d'une matière de même nature chimique, telle que la polyoléfine, le polyester ou tout autre composé similaire.

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