Movable manufacturing facility for production of standard...

E - Fixed Constructions – 04 – B

Patent

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E04B 1/35 (2006.01) B28B 15/00 (2006.01)

Patent

CA 2226874

The movable manufacturing facility (100) brings standard size home building comprehensively within a controlled factory environment. The main structure of the movable manufacturing facility is sufficiently tall to allow assembly and movement of standard size homes within. Multiple independent production lines (P1-P5) are established to each produce portions of the dwelling in the form of subassemblies. Finishes, cabinets, appliances, roofs, paint, etc., are installed in the partially completed dwellings prior to houses leaving the production floor. The movable manufacturing facility allows a standard size home under construction to be advanced via a transport element (T) from one production line to the next until complete. The completed homes are subsequently transported on the transport element over a controlled access roadway to individual sites with pre-constructed foundations specifically designed to accept these standard size dwellings. The standard size house can be relocated from the transport element and placed directly onto the foundation. High capacity hoisting, such as clear span bridge cranes (H1-H3), are the key to material handling and transportation on the production lines in the movable manufacturing facility. A drive through alley large enough to accommodate semi-trucks with loaded trailers may be located within the main structure of the movable manufacturing facility.

Cette installation de fabrication mobile (100) permet de concevoir complètement la fabrication de maisons de dimensions standard dans un environnement d'usine automatisé. La structure principale de l'installation de fabrication mobile est suffisamment haute pour que l'on puisse y assembler et déplacer des maisons de dimensions standard. Plusieurs chaînes de production indépendantes (P1-P5) permettent de produire chacune des éléments de l'habitation sous la forme de sous-ensembles. On installe les meubles de rangement, les appareils, la toiture, etc.. et on effectue les finitions et la peinture dans les maisons partiellement achevées, avant que celles-ci ne quittent l'étage de production. Cette installation de fabrication mobile permet de faire passer, au moyen d'un élément (T) de transport, une maison de dimensions standard, en cours de construction, d'une chaîne de montage à la chaîne suivante, jusqu'à l'achèvement de la maison. Ensuite, en empruntant une route dont l'accès est régulé, on transporte les maisons achevées sur l'élément correspondant et vers des sites individuels, sur lesquels on a préalablement construit des fondations conçues spécifiquement pour recevoir ces habitations de dimensions standard. On peut déplacer la maison, à partir de l'élément de transport, pour la poser directement sur les fondations. Des moyens de levage (N1-H3) de grande puissance, tels que des ponts de levage à ouverture libre, constituent le matériel clé pour la manipulation et le transport sur les chaînes de montage, à l'intérieur de l'installation de fabrication mobile. Dans la structure principale de cette installation, on peut prévoir une allée traversante carrossable, suffisamment large pour que des semi-remorques pourvus de remorques chargées puissent y circuler.

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