Multi-conductor soft heating element

H - Electricity – 05 – B

Patent

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Details

H05B 3/34 (2006.01) H02H 5/04 (2006.01) H05B 1/00 (2006.01) H05B 3/10 (2006.01) H05B 3/58 (2006.01)

Patent

CA 2345328

A soft heating element (1) utilizing individually insulated electrically conductive carbon (6) or metal containing threads/fibers of metal wires that are woven together with nonconductive threads, into sheets, sleeves or strips. The individually insulated conductive threads/fibers or metal wires (2) can be laminated between layers of nonconductive insulation (14). Nonconductive polymer insulation (14) can be extruded around the non-insulated electrically conductive threads/fibers or metal wires to form strips, sheets or sleeves/pipes. The electrode conductors (9) are attached to said heating element core (1), which is connected in parallel or in series. The heating element core (1) is shaped in a desired pattern. The thermostats (105) are located in areas of folds in order to control their cycling. When dictated by the heating element design, the electrically conductive threads/fibers have a polymer base, which acts as a Thermal-Cut-Off (TCO) material at predetermined temperatures.

L'invention concerne un élément chauffant souple (1) constitué de fils/fibres électriquement conducteurs et individuellement isolés, renfermant du métal ou du carbone (6), ou de fils métalliques associés à des fils non conducteurs, de façon à former des feuilles, des manchons ou des bandes. Lesdits fils/fibres ou fils métalliques (2) peuvent être laminés entre des couches d'isolant non conducteur (14). L'isolant polymère non conducteur (14) peut être extrudé autour des fils/fibres ou fils métalliques conducteurs de façon à former des bandes, des feuilles ou des manchons/tubes. Les conducteurs électrodes (9) sont fixés sur le coeur (1) de l'élément chauffant, qui est connecté en parallèle ou en série. On peut donner au coeur (1) la forme désirée. Les thermostats (105) sont disposés dans les zones de pliures de façon à commander l'établissement de cycles. Quand la structure de l'élément chauffant l'exige, les fils/fibres électriquement conducteurs ont une base polymère, qui se comporte comme un matériau de blocage thermique (TCO) aux températures prédéterminées.

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