Multi-step gas-phase polymerization of olefins

C - Chemistry – Metallurgy – 08 – F

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C08F 2/34 (2006.01) B01J 8/26 (2006.01) C08F 4/62 (2006.01) C08F 10/00 (2006.01)

Patent

CA 1164597

ABSTRACT OF THE DISCLOSURE In a process for polymerizing olefins in the gaseous phase in a first gas-phase polymerization zone and a second gas-phase polymerization zone, which are provided independently from each other, in the presence of a catalyst com- posed of a transition metal catalyst component and an organometallic compound of a metal of Groups I to III of the periodic table and in the co-presence of hydro- gen gas while feeding the catalyst-containing polymer formed in the first zone to the second zone; the improvement wherein (i) a dilution zone for diluting a feed flow from the first gas-phase polymerization zone which comprises a mixture of the polymer, the catalyst,polymeriza- the olefin gas and hydrogen gas by feeding a fresh supply of olefin gas thereto is provided in a feed passage for feeding said flow from the first gas-phase polymerization zone to the second gas-phase polymeriza- tion zone, (ii) a part of the gas phase in said feed flow diluted in the dilu- tion zone is recycled to the first gas-phase polymerization zone, and remainder is fed into the second gas-phase polymerization zone, and (iii) in the second gas-phase polymerization zone, the hydrogen to olefin mole ratio is maintained lower than that in the first gas-phase polymerization zone.

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