Multilayer formable composite laminates and method of making...

B - Operations – Transporting – 32 – B

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B32B 27/08 (2006.01) B29C 51/14 (2006.01) C08J 5/12 (2006.01)

Patent

CA 1332900

A multilayered formable plastic composite laminate and a process for its manufacture which comprises preparing an acrylic composition comprising the reaction product of a mixture of predominantly an acrylic monomer and a substan- tially lesser amount of a polymer thereof, at least one free radical reaction initiating reaction catalyst, and option- ally, a chain length regulating agent or a cross-linking agent; deaerating the acrylic composition; casting the deaerated acrylic composition upon a sheet or laminate of a thermoplastic material; and curing the cast acrylic composi- tion in several successive stages so as to substantially polymerize the acrylic monomer and to permit penetration of said acrylic composition preferably to a depth of between about 0.001-0.100 inch into thermoplastic material to form a laminate having a uniform and gradual acrylic/ thermoplastic interphase, rather than a sharp separation between the layers thereof, so as to prevent delamination during further processing operations. These laminates are then thermoformed into various shaped articles.

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