Multistage continuous preparation of cycloaliphatic...

C - Chemistry – Metallurgy – 07 – C

Patent

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C07C 263/06 (2006.01) C07C 265/14 (2006.01)

Patent

CA 2514375

Disclosed is a multistage process for continuous and phosgene-free preparation of a cycloaliphatic diisocyanate. The process comprises (A) reacting a cycloaliphatic diamine with urea to form cycloalkylenebisurea, (B) reacting the cycloalkylenebisurea with an alcohol to form a cycloalkylenediurethane, (C) removing high- and medium-boiling components (e. g. alcohol) from the cycloalkylenediurethane without removing high-boiling residues, (D) thermally cleaving the cycloalkylenediurethane to obtain the cycloaliphatic diisocyanate, while discharging a portion of the uncleaved cycloalkylenediurethane, (E) reurethanizing the discharged portion with the alcohol, (F) removing the high-boiling residues from the reurethanized product; and (G) recycling the purified reurethanized product. By adopting a two-stage reaction (A and B) to form the diurethane, the method realizes a low steady-state concentration of the high-boiling residues that are viscous and tend to form deposits.

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