Nickel base superalloy

C - Chemistry – Metallurgy – 22 – C

Patent

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Details

C22C 19/05 (2006.01) C22C 19/03 (2006.01) C23C 10/48 (2006.01) C23C 28/00 (2006.01) C23C 30/00 (2006.01) C30B 11/00 (2006.01)

Patent

CA 2440573

Nickel base superalloy consisting essentially of, in weight %, about 3% to about 12% Cr, up to about 15% Co, up to about 3% Mo, about 3% to about 10% W, up to about 6% Re, about 5% to about 7% Al, up to about 2% Ti, up to about 1% Fe, up to about 2% Nb, about 3% to about 12% Ta, up to about 0.07 % C, about 0.030 % to about 0.80% Hf, up to about 0.10% Zr, up to about 0.02% B, about 0.0005% to about 0.050 % of an element selected from the group consisting of Y and Lanthanide series elements, and balance Ni and incidental impurities with a S concentration preferably of 2 ppm by weight or less. The nickel base superalloy pursuant to the invention possesses improved high temperature oxidation resistance. The nickel base superalloy as a substrate can be coated with an inwardly grown or outwardly grown diffusion aluminide bondcoat followed by deposition of a ceramic thermal barrier coating (TBC) on the bondcoat. Spallation of the TBC is significantly prolonged when the bondcoat comprises an outwardly grown, single phase diffusion aluminide bondcoat and the substrate comprises a superalloy pursuant to the invention.

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