Non-combustible composite structure and method for making same

C - Chemistry – Metallurgy – 04 – B

Patent

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C04B 35/80 (2006.01) C03C 14/00 (2006.01) C03C 25/16 (2006.01) C04B 28/26 (2006.01) C09D 1/02 (2006.01)

Patent

CA 2113183

ABSTRACT A method is taught for making a non-combustible composite structure. The method comprises the steps of mixing and blending a metallic oxide powder with a liquid soluble silicate to form a non-combustible liquid continuous phase matrix, preparing a discontinuous phase composed of non-combustible filaments or particles, wetting the discontinuous phase with the liquid continuous phase to form a composite sub-structure and drying the sub-structure to harden the continuous phase and provide a hardened non-combustible composite structure. A preferred method comprises making a multi- ply composite laminate structure comprising biaxially oriented continuous filaments of glass. The composite structure can assume various forms, such a? tubular structures, panels, foam insulation or paintable coatings. - 30 -

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