Nonwoven material and method of producing the same

D - Textiles – Paper – 04 – H

Patent

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D04H 1/00 (2006.01) D04H 1/44 (2006.01) D04H 1/45 (2006.01) D04H 1/54 (2006.01) D04H 1/70 (2006.01) D04H 1/74 (2006.01) D04H 11/00 (2006.01) D04H 11/08 (2006.01)

Patent

CA 2427662

A nonwoven textile (100) formed of first fibers (11) and second fibers (12). The first fibers (11) are standard polyester staple fibers and the second fibers (12) are staple fibers of a blend of polyester material having a melt temperature below the material of the first fibers (11) and above the mold temperature of a subsequent molding process. The nonwoven textile (100) has a base area (110) and a pile area (120) extending from the base area (110). The pile area (120) is the combination of first fibers (11) and second fibers (12) oriented generally perpendicular to the planar direction of the textile (100). The base area (110) is a knitted portion of the first fibers (11) and the second fibers (12). The nonwoven textile (100) can also include a cover area being a knitted portion of the first fibers (11) and second fibers (12) disposed on the pile area (120) opposite to the base area (110).

L'invention concerne un non-tissé constitué de premières fibres et de secondes fibres. Les premières fibres sont des fibres discontinues polyester standard et les secondes fibres sont des fibres discontinues d'un mélange de matériau polyester, dont la température de fusion est inférieure à celle du matériau des premières fibres et supérieure à la température des moules utilisés lors du processus de moulage subséquent. Ce non-tissé est constitué d'une zone de base et d'une zone d'assemblage des fibres. La zone d'assemblage des fibres est composée de la combinaison des premières fibres et des secondes fibres, orientées généralement perpendiculairement au plan du textile. La zone de base est une partie maillée des premières et des secondes fibres. Ledit non-tissé peut également comprendre une zone de couverture, qui est une partie maillée des premières et des secondes fibres, disposée sur la zone d'assemblage de l'autre côté de la zone de base.

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