Operation of vertical shaft furnaces

F - Mech Eng,Light,Heat,Weapons – 27 – B

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F27B 1/08 (2006.01) F27B 1/10 (2006.01) F27B 1/16 (2006.01)

Patent

CA 2088438

91B108/MW ABSTRACT OPERATION OF VERTICAL SHAFT FURNACES A hot coke bed 32 is established at the bottom of a vertical shaft furnace, e.g. an iron melting cupola 2. The cupola 2 is then charged with alternate layers 34 and 36 of ferrous metal and coke respectively. Burners 18 burn hydrocarbon fuel in the presence of a stoichiometric excess of oxygen-enriched air and thus form a hot gas mixture including oxygen. The hot gas mixture passes upwards through the shaft 4 of the cupola 2 thereby providing sufficient heat to melt the ferrous metal. Molten ferrous metal flows downwards under gravity into and through the coke bed 32 and may be removed through a tap hole 28. At least one jet of oxygen is injected into the hot coke bed 32 so as to maintain it at a temperature sufficient to superheat the molten metal. Preferably a fan 11 is operated to dilute with air the combustion gases above the level of the charge in the shaft 4 and thereby create secondary flames. No air blast is supplied to the cupola. A significant degree of superheating can be achieved while keeping down the proportion of environmentally undesirable components (i.e. particulates and carbon monoxide) in the gas exhausted from the cupola.

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