Phenolic resin compositions

Details Phenolic resin compositions Phenolic resin compositions

C - Chemistry, Metallurgy

08

L

22/158, 403/54,

C08L 61/10 (2006.01) B22C 1/22 (2006.01) B22C 9/12 (2006.01) C04B 26/12 (2006.01) C08J 9/04 (2006.01) C08K 5/10 (2006.01)

Patent

CA 2006224

PHENOLIC RESIN COMPOSITIONS ABSTRACT The present invention is directed to a phenolic resin composition suitable for use in bonding refractory materials, such as sand, in the production of foundry moulds and cores and also in treating subterranean formations. The phenolic resin composition comprises an esterified phenolic compound, a phenolic novolak resin and a base, which will react to provide final cure in the presence of water or other polar solvent. The composition, once reacted, will bond granular refractory materials. The esterified phenolic compound contains at least one esterified methylol group positioned ortho or para to a phenolic hydroxyl group or an esterified phenolic hydroxyl group. Included within the invention are anhydrous precursors to the reactive phenolic resin composition and also foundry moulding compositions which incorporate the reactive phenolic resin compositions. Other embodiments of the invention include methods for making foundry moulds and cores and methods for curing the reactive phenolic resin composition.

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