Photocurable resin laminate and method for producing printed...

B - Operations – Transporting – 32 – B

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96/177, 356/18

B32B 27/00 (2006.01) B32B 15/08 (2006.01) G03F 7/027 (2006.01) H05K 3/00 (2006.01) H05K 3/42 (2006.01) H05K 3/06 (2006.01)

Patent

CA 2022753

A photocurable resin laminate comprising a support and a photocurable resin layer disposed on one surface of said support, said photocurable resin layer having: (a) a viscosity of from 104 to 5 x 105 poises as measured at 90 °C; (b) a thickness of from 30 to 150 µm; and (c) an ultraviolet ray transmittance of from 40 to 95 % with respect to ultraviolet rays having a wavelength of 365 nm. When this photocurable resin laminate is laminated under pressure on both surfaces of a metal-clad insult- ing base board having through-holes of an inner diame- ter smaller than 0.5 mm so that both surfaces of the metal-clad insulating base board are covered with the photocurable layer of the photocurable resin laminate, the photocurable resin layer intrudes locally in the inner side of the inner circumferential edge of both terminal openings of each through-hole and extends from the inner circumferential edge along and on the inner wall of the through-hole to a predetermined depth. By the light exposure of such a laminate structure and the subsequent development, both terminal openings of each through-hole can be completely covered with a photo- cured resin layer without occurrence of coverage fail- ure, wherein a photocured resin layer adhering to the inner wall of the through-hole is formed in the through-hole from the inner circumferential edge of the terminal opening thereof along and on the inner wall of the through-hole. Accordingly, when the subsequent etching with an etching solution is performed to remov- ing unnecessary conductive layers in areas other than the desired circuit portions, a printed circuit board having small-diameter through-holes can be obtained in which the electric conduction between both surfaces of the board which is established through the through- holes has high reliability.

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