Plastic embossing caul and method for forming same

B - Operations – Transporting – 32 – B

Patent

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154/78

B32B 3/30 (2006.01)

Patent

CA 1173340

ABSTRACT OF THE DISCLOSURE The method comprises: sealing a textured wood panel by applying at least one coat of a sealer to the surface of the panel; providing the sealed panel with a release agent; placing an assembly comprising the sealed panel, a backing panel, and a plurality of high temperature resin non-cellulosic prepreg plies each including a heat insensitive web in a hot press, the prepreg plies being disposed between the two panels; compressing the assembly under heat and pressure conditions until the prepreg plies form a laminated caul which is substantially cured and has assumed the relief configuration of the textured wood panel; removing the assembly from the hot press; and separating the sealed panel and backing panel from the caul, whereby the configuration of the textured wood panel assumed by the caul is permanently maintained and usable for embossing a grain pattern onto a wood panel.

375063

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