Polyester backed acrylic composite molded structure and...

B - Operations – Transporting – 29 – C

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B29C 45/14 (2006.01) A47K 3/02 (2006.01) A47K 3/04 (2006.01) B29C 70/60 (2006.01) B29C 70/78 (2006.01) B32B 27/30 (2006.01)

Patent

CA 2118499

A polymeric composite structure having a polymeric shell layer with a finish-side and a non-finish side and a cross-linked thermosetting polymeric backing layer and method of manufacturing thereof is provided. The cross-linked thermosetting polym- eric backing layer is simultaneously molded to conform to the shape of and bonded directly to essentially the entire non-finish side of the polymeric shell layer. The method includes forming the polymeric shell having a finish-side and non-finish side into a suitable shape, placing the shell into a mold, and introducing an uncured blended mixture of unsaturated thermosetting polymer- ic backing material and cross-linking promoter into the mold to force the backing material to directly coat the non-finish side of the shell. Curing the molded thermosetting polymeric backing material at a suitable temperature and sufficient time allows hard- ening and cross-linking of the thermosetting polymeric material and bonding directly to the non-finish side of the polymeric shell to permit demolding of the composite structure without damage.

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