Polymer-modified cements with improved chemical resistance

C - Chemistry – Metallurgy – 04 – B

Patent

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C04B 24/30 (2006.01) C04B 41/63 (2006.01) C04B 41/65 (2006.01) C08K 5/17 (2006.01) C09D 133/06 (2006.01) C08L 63/00 (2006.01)

Patent

CA 2031404

ABSTRACT OF THE DISCLOSURE A coating composition is used for coating or overlaying Portland cement concrete or metal. The composition includes a synthetic polymer latex having ureido functional groups, an amine-functional epoxy curing agent, a liquid epoxy resin, and a hydraulic cement. The coating composition has superior thermal shock resistance and low cost in comparison with epoxy/amine-type polymer concrete, and excellent strength development and chemical resistance in comparison with conventional latex-based cementitious compositions. The coating composition can be mixed from a pair of storage-stable components; a dry mix including the hydraulic cement and the epoxy resin, and optionally larger size aggregate, and a wet mix including the polymer latex and the amine curing agent. The two components can be mixed on site to give a fluid coating composition having a good pot life and low viscosity, which rapidly develops strength, and ultimately devel- ops high compressive stength, thermal shock resistance, and resistance to chemical attack, especially attack by aqueous acids.

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