C - Chemistry – Metallurgy – 04 – B
Patent
C - Chemistry, Metallurgy
04
B
C04B 41/82 (2006.01)
Patent
CA 2188347
This invention relates to an improved process for the preparation of dry-pressedbrick from clay which includes at least the steps of: screening the clay to a mesh size between 4 to 20 openings per inch; pressing the clay into at least one die to form at least one compacted green brick having a density range of 2.10 to 2.35 g/cc; firing the green brick in a kiln to a temperature of at least 1,800°F to form at least one fired brick; cooling the fired brick to a room temperature; and sealing the brick with a sealing agent selected from the group consisting of siliconates, silicone emulsions, silane masterbatches, polysiloxanes, polysiloxane derivatives, silicone microemulsions and blends thereof. The process can further include the step of brushing a top surface of the green brick so as to impart a plurality of ridges on the top surface to achieve a skid/slip resistance of 0.8 according to the American Disabilities Act. The problem of efflorescence is minimized by practicing the invention.
Dana Richard L.
Morrison Lynn A.
Whitacre John B. Jr.
Macrae & Co.
Whitacre-Greer Fireproofing Company (the)
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