Polyurethane foam laminates

Details Polyurethane foam laminates Polyurethane foam laminates

B - Operations, Transporting

32

B

B32B 5/18 (2006.01) B32B 17/04 (2006.01) B60R 13/02 (2006.01)

Patent

CA 2120983

- 15 - ABSTRACT OF THE DISCLOSURE A structure is disclosed comprising a layer of polyurethane foam bonded to at least one layer of another material, especially a layer of fibreglass matte, a layer of cellulosic material e.g. cardboard, and/or a layer of polyurethane foam. The layers are bonded together with an adhesive of polyethylene or polypropylene that has been grafted with an ethylenically unsaturated dicarboxylic acid or anhydride thereof, the adhesive containing at least 0.03% by weight of said acid or anhydride. The structure exhibits a temperature for heat-fail resistance in shear of at least 90°C. In embodiments, the polyurethane foam is a rigid polyurethane foam, and the polyethylene and polypropylene have been grafted with fumaric acid, maleic acid or maleic anhydride. As an example, the structure is comprised of a layer of fibreglass matte, at least one layer of polyurethane foam and a layer of fibreglass matte, the layers being bonded together with the adhesive. The structure may be used as so-called headliners in automobiles.

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